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(五)Burning
shell of the air compressor
Breakdown
phenomenon:
1.The air compressor of leather belt conveying 's main shaft
stops the brake
2.Gearing conveying of the air compressor bearing and the
connecting rod shell is unnormal looseness condition .
Breakdown reason:
1.Lubrication oil has excessively season and other materials
.
2.The stortage of oil supplying and non oil supply
3.Internal oil route of air compressor blocks and stops because
of moving of the bearing
4.The bearing and the connecting rod bearing pulls badly or
the suitable space is too small
Breakdown's
judgement and elimination method:
1.To examine the lubrication oil's quality and other oil quality's
content ,and make a comparison with the standrd of utilization
and change immediately with it has passed the standard .
2.Examine the oil inputting's pressure of the lubrication
oil of the air compressor and examine the machine oil pipe
is see whether is has damaged or blocked or not .Adjust ,clean
and change the failure pipes it the pressure is not sufficient
.
3.Examine the bearing installing location and it should be
in the same line between the bearing oil hole and the oil
hole of the box body
4.Examine the bearing and the connecting bar to see whether
it has been damaged by burning or pulle badly and examine
the crankshaft journal to see whether it has been wearout
or damaged when cleaning and changing the bearing .Advise
to utilize the space diagiam 3.22,please change ,examine and
adjust the space of the bearing when it surpassed the standard
.
(六)Oil
leakage of the air compressor
Breakdown
phenomenon:
To see the surface of the air compressor whether it has overflowed
the lubrication oil .
Breakdown
reason:
1.Oil sealing looseness and the oil sealing defectness or
leakage of oil
2.Main shaft looseness resulted in the leakage of oil sealing
3.Connecting surface has a leakage and the connecting point
of inlet or return oil pipe has a looseness .
4.The leather belt installed tightly and resulted in main
shaft wear-out .
5.froging and processing defect
6.Air compressor and high-pressure oil pump shaft is not in
the same cove .
Breakdown's
judgement and elimination method:
1.Oil sealing location a.Examine the oil sealing to see whether
it has a crazing or not and to see the labial surface whether
it has a leakage and skull patch or not .It should be changed
if it has one of the aboved conditions . b.Examine the oil
sealing and the joint surface of the main shaft to see whether
it has the fish tail and defect and it should be changed if
it existed the fish tail and defect .
2.Try hard to move the main shaft and examine the drameter
direction's apace to see whether it is too large or not and
change the bearing and the oil sealing if the space is too
large .
3.Examine the sealing conditions of the connecting sealing
plate paris ,and repair and change the sealing plate and examine
the inlet and return oil connection bolts box -body's spiral
burr and tighten it up .
4.Examine and adjust again the leather belt to see the degress
of tightenness and use the thumb presses the distace of 10mm
5.Examine the defect existed by forging the box body and during
the processing pend (and whether the oil sealing installing
location's return oil hole is not smoothly running or not
)Repair and change the defected components .
6.Adjust the high -pressure oil pump and air compressor's
same shaft degree within the 0.2mm
(七)The
heat degree of Air compressor
Breakdown
phenomenon:
1.Air compressor exhasting air temperature is to high
2.Operating location
Breakdown
reason:
1.The releasing pressure valve and the unlade doesn't work
and resulted in air compressor non-stop
2.The air brake system has a leakage and resulted in non-stop
of the working of the air compressor
3.The strotage of the oil supply in the operating location
is not sufficient enough and tensioned the cylinder body.
Breakdown's
judgement and elimination method:
1.Examine the releasing pressure valve components when inputting
the air and unlade and clean the blockage ,eliminate and change
the defective compenonts and check up the unlade valve when
releasing the air and unlade ,it will clean,repair and change
the defective compenonts if it has the blockage or stopping
.
2.Exiamine the brake system components and pipe route and
change the defective parts .
3Lubrication is not good between the piston and box body and
space is too small or pulling the cylinder body may result
in heating problem ,so ,it5 should be examined repaired and
changed the invalid components when meeting such conditions
.
(八)Air
compressor stamps the cylinder body
Breakdown
phenomenon:
The box body has been stamped crushing or cylinder body draws
up .
Breakdown
reason:
1.Piston ring has been broken
2.Continue operating after buring the bearing and resulted
in the connecting bar bolt looseness the connecting bar broken
3.Piston and cylinder body brake and pulled to break the connecting
bar and draw up the cylinder body .
Breakdown's
judgement and elimination method:
1.Piston ring fatigue break-down and the connecting shell
damaged or piston ring spring defected ,so ,damaged component
should be changed .
2.Examine the connecting bar bolt ,connecting defect and lubrication
conditions and change the damage components if the connecting
bar damaged .
3.Examine the brands of lubrication oil and oil quality and
the space of accessory cylinder or burning badly .
(九)other
breakdown
Breakdown
phenomenon:
The power of the engine decreased and smoke
Breakdown reason:
The connecting point between the high pressure oil pump and
the air compressor has a looseness and resuled in rolling
the key.
Breakdown's
judgement and elimination method:
Fasten hightly the connecting plate according to the demand
and change the damaged components.
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